Active Aligner Therapy vs Invisalign: What’s the Difference?

Written by Eggert Boehlau

Dr. Eggert Boehlau graduated from the University of Toronto in 1994 as an orthodontist. He holds a fellowship with the Royal College of Dentists of Canada and is a Diplomate of the American Board of Orthodontics. 

Clear dental aligners for orthodontic treatment - Active Aligner Therapy at The Wireworks

Why Patients Are Choosing Active Aligner Therapy Over Invisalign

If you've been researching clear aligners, you've probably come across Invisalign — the most recognized brand name in the industry. But did you know there's a better option available right here in North York and Barrie?

At The Wireworks, we offer Active Aligner Therapy — a custom clear aligner solution that's designed, manufactured, and fitted entirely in-house using our Kinetica 3D digital lab. Here's how it compares to Invisalign and why more patients are making the switch.

What Is Active Aligner Therapy?

Active Aligner Therapy uses a series of clear, custom-made aligners to gradually shift your teeth into their ideal position — just like Invisalign. The aligners are nearly invisible, removable for eating and brushing, and comfortable to wear.

The key difference? Our aligners are designed and 3D-printed on-site at The Wireworks by Dr. Eggert Boehlau and his team, using our state-of-the-art Kinetica 3D digital lab. This gives us complete control over your treatment from start to finish.

Active Aligner Therapy vs. Invisalign: Key Differences

1. In-House Manufacturing vs. Outsourced Production

Invisalign sends your digital impressions to a central manufacturing facility, often overseas. Your aligners are mass-produced and shipped back to your orthodontist. This process can take weeks.

Active Aligner Therapy at The Wireworks is different. Every aligner is designed and 3D-printed right in our office using the Kinetica lab. This means:

  • Faster turnaround — no waiting weeks for aligners to arrive
  • Quick adjustments if your treatment plan needs to change
  • Direct quality control by your orthodontist

2. Customization and Flexibility

Because we control the entire digital workflow, Dr. Boehlau can combine different treatment approaches when needed. For example, some patients benefit from a combination of clear aligners with partial braces for optimal results — something that's much harder to coordinate with Invisalign's rigid system.

3. Board-Certified Specialist Oversight

Invisalign can be offered by general dentists with minimal orthodontic training. At The Wireworks, your Active Aligner Therapy is planned and supervised by Dr. Eggert Boehlau, a board-certified orthodontist with over 30 years of experience, a Fellow of the Royal College of Dentists of Canada, and a Diplomate of the American Board of Orthodontics.

This level of expertise matters — especially for complex cases that require precise tooth movements.

4. Cost Comparison

Invisalign treatments in Ontario typically range from $3,500 to $8,000+. Because Active Aligner Therapy eliminates the middleman (no lab fees sent to Align Technology), the cost is often more competitive while delivering equal or better results.

We offer flexible payment plans and work with your insurance provider to maximize your coverage.

5. Treatment Speed

With on-site manufacturing, we can produce replacement aligners or adjustments in days rather than weeks. If an aligner is lost or damaged, there's no 2-3 week wait for a replacement. This can mean shorter overall treatment times for many patients.

Who Is Active Aligner Therapy Best For?

Active Aligner Therapy is ideal for:

  • Teens and adults with mild to moderate alignment issues
  • Patients who want a discreet orthodontic solution
  • Anyone looking for an Invisalign alternative with more personalized care
  • Patients who value having their treatment managed by a certified specialist

For more complex cases, Dr. Boehlau may recommend combining aligners with other orthodontic appliances — a hybrid approach that's only possible when your orthodontist controls the full process.

What Our Patients Say

Patients consistently tell us they appreciate the personal attention and faster service that comes with in-house aligner production. There's a real difference between being one of thousands of cases at a remote lab versus having your orthodontist personally designing your aligners down the hall.

Ready to See If Active Aligner Therapy Is Right for You?

The best way to find out if Active Aligner Therapy is the right choice is to book a free, no-obligation consultation at The Wireworks. We'll assess your smile, discuss your goals, and recommend the best treatment approach — whether that's clear aligners, braces, or a combination.

Book your free consultation today at our North York (near Yorkdale) or downtown Barrie location.